Category Archives: Homebrewing

Articles and other information related to Homebrewing, station building, kit building, and other custom Ham Radio projects.

Moxons in the Attic (Part 3)

Well, another month has gone by on my two-band attic Moxon antenna project.  If you recall from last month, I was left with a perplexing matching problem with the 15M antenna while the 17M one works fine.  I had to figure out how to come up with a way to chase down what was causing the problem.  I guess this just proves that there is no such thing as a simple, straightforward antenna project.

So, with a can of suds as brain fuel, I sat down to methodically list what to do and rule out possible causes.  As a starting point, I connected a 1:1 balun to the 15M and a no-balun, connection to the 17M beam.  This time, I decided to do all measurements from the shack so that losses from the shack coax would be taken into account.  SWR checks on each antenna were consistent with earlier measurements, namely an SWR <2:1 on 17 and 15 meters using the 17M Moxon while rising to 4.4:1 – 6.0:1 across the band when switched to the 15M beam.

Ameritron RCS-4 Antenna Switch
Ameritron RCS-4 Remote Antenna Switch

The next step was to rule out any leakage inside the RCS-4 remote switch.  I decided to try this step because I was suspicious of the current design of the RCS-4.  I had used one for about 20 years in good ol’ NH weather without a problem.  The new unit, however, felt light.  The relays in the remote unit were too quiet for my liking, and an AC power pack replaced the internal power supply from the old unit.  I moved the 17M connection to the last position on the switch so that it was on a separate relay from the 15M antenna and measured.  No change.  I then disconnected the 15M antenna from the switch, leaving it open, and measured.  Again, no change.  I connected a jumper across the 15M connector to short the antenna elements together and measured both bands on the 17M antenna.  As observed earlier, the 17M beam works fine on both bands, indicating the 17M Moxon does not see the 15M one.

OK, so now what?  It was clear the 15M beam was being influenced by the 17M one.  I decided to check the phasing between the two beams wherein the center and shield sides of the coax were connected to the respective sides of each beam.  The casual observer will recall a demonstration by Dale, AF1T of what happens when stacked beams are fed in-phase or out-of-phase.  However, since I’m operating on two different bands, why do I want to do this?  The answer: electromagnetic behavior is complicated; just ask J. C. Maxwell.

To do this, I connected a center insulator that has an integrated PL-259 connector to the 15M beam.  I had used this connector in the past and it was already marked for the shield and center conductor sides.  I checked the balun connections that I had removed from the 15M beam, found the shield side on the first try, and marked it.  I installed the balun on the 17M beam which now represented the opposite of the previous antenna connections.  My rationale for doing this was that a direct, non-balun connection showed a good match on 17M.

Measurements from the shack on the 15M beam now showed an average SWR of ~3.3:1 across the band, better than before but not great.  Measurements on the 17M beam when tuned to 15M, however, were clearly worse with an average SWR of 4:1.  Measurements on 17M were also degraded with the SWR above 2:1.  Clearly, the antennas were not happy with this arrangement.  I decided to disconnect the 15M beam from the RCS-4 switch based on the noticeable change observed on the 17M beam, and remembering that the 17M beam did work before on 15 meters.  When I tuned the 17M beam across 15 meters, the SWR jumped to 8:1.  I was now suspicious of what effect the balun was having on antenna behavior.  Why should the performance be significantly worse with a balun when compared to the simple split feed of the center insulator?

I pulled the insulator and the balun off the antennas to check the connections again.  I was surprised to find that the center insulator showed an open-circuit for the center conductor side.  Even more surprising was the fact that the balun showed the same thing, meaning NO CONNECTION to one side of each antenna.  I looked at the lugs for each device where the center conductor was and noticed that they were loose.  Furthermore, the PVC plastic around each lug had been melted from my efforts to remove old wire and solder from the lugs.  Murphy, you struck again!

In desperation, I took a hacksaw to the top of the center insulator connector to check the center wire inside.  I found it to be intact so I then removed the eye-bolt and replaced the lug with a new one.  The connection to the PL-259 center conductor now worked.  I could re-use the “topless” insulator since it would be in the attic and not exposed to rain.  I scrutinized the same lug on the balun and figured the melted PVC plastic, as in the case of the center insulator, must have formed an insulation between the lug and the eye-bolt to the balun center conductor.  I scrounged around the junk box and found another PL-259-equipped center insulator I could use.

I trudged back up to the attic and reinstalled the center insulators on each beam and scrambled back to the shack to measure things.  This time, SWR for the 17M Moxon was flat across the 17M band vice over 2:1 before.  Performance on 15 meters for the 17M beam was now down to 2.2:1 which was certainly better than 8:1.  The 15M Moxon, however, still showed slightly greater than 3:1, indicating some interaction was still going on, or still a mismatch.  Now what?

As I pondered what could be happening, I remembered something about RF chokes around the coax jacket to prevent common-mode interference.  I recalled my education about rejecting common-mode interference from a presentation by Chuck, W1HIS, aka, Doctor “Ferrite”.  Chuck is the de facto High Priest of Common-Mode Exorcism to prevent RF from entering the shack via feed lines and anything else that comes into the shack.  (By day, Chuck is an MIT professor emeritus.  The Dr. Ferrite title has been bestowed upon him for his prolific use of ferrite chokes throughout his house.  He hates RF noise.)

Admonishing my transgression, I grabbed a couple of ferrite cores from my junk box and scurried up to the attic.  I wrapped as many turns as possible of the RG-8X coax line from the shack until there was no more slack on the attic floor.  I also wrapped a few turns of the coax from the 15M Moxon around a core.  Sadly, there was no change when I checked each beam from the shack.  Well, at least I was relieved that I did not appear to have RF sneaking back into the shack and playing tricks on me.

OK, what next?  As I pondered what to do it occurred to me that the antennas were fed in-phase wherein the shield side of each antenna was the same.  The logical next step was to feed them out-of-phase.  I removed the center insulator for the 17M Moxon and reversed the leads so that the coax center conductor was now under the shield side of the 15M Moxon.  A sweep of the 17 and 15-meter bands while feeding the 17M Moxon showed an SWR under 2:1 for each band.  Switching to the 15M Moxon and sweeping the band still showed the perplexing behavior of SWR greater than 3:1.  I did a sweep of several MHz above and below the 15-meter band to determine if the 15M Moxon might be resonant elsewhere but it was not.

Well, at this point it looks like I can operate two bands with the 17M Moxon so it is not a total loss.  I am back to where I started in terms of performance of the antennas except the flaky balun is gone for 15 meters.  I checked how the EZNEC pattern looks when operating at 21 MHz with the 17M antenna and it does not look much different from 18 MHz.  On the bright side, I can always use the tuner in the K3 to make the 15M Moxon play right for the band, giving me some flexibility if I can hear a station better on one antenna than the other.  Like I said, the electromagnetic behavior is a complicated phenomenon.

Ed, K2TE

Add 16 Digital IOs To Your Next Arduino Or Raspberry Pi Project

Below is my Arduino based CW iambic keyer.  I wanted to be able to change my WPM on the fly using a potentiometer.

Ham Radio Arduino Based Display

I had some LED 7 segment displays that would be perfect for this application.  The issue then becomes how do I not use up all of my IOs…   Below is the IC that I used.

Data SheetMicrochip Technology MCP23017-E/SP

This IC is much cheaper than a multiplexing IC for 8 digits.

Now I have plenty of IOs left over for buttons to Call CQ,  give my callsign, and QTH etc.

If I wanted, I can keep adding more ICs (up to 8 total or 128 IOs!!) as needed just as long as I set a new unique address to each IC when using I2C.

I have also used this IC with an LCD display that uses up IOs quickly.

73,

Mike, AB1YK

A Winter’s Night Visit to MakeIt Labs

Let me begin by setting the scene. Imagine bone-chilling cold…It was colder. I was going to wait outside for Fred (AB1OC) and Jamey (KC1ENX) but the biology supporting my internal survival mechanism had other plans.

Bravely, I opened the door and was quickly greeted by John Bottoms. Interesting name, but a cool guy. We chatted for a bit and it turns out he’s working on embedding AI into VR…I think I have that right. He quickly pointed out that Thursdays are MakeIt Labs (see their web site)  busy days since that is when they host their open house. I did see all around me many people working viciously on their projects. Truly, it was maker heaven.

Not long after, Fred and Jamey showed up and we were ready to begin our tour. Well, almost ready. There was a brief, but awkward exchange among two of the volunteers about who would be giving the tour. I was starting to wonder why it was so long and drawn-out. Odor-eaters in my shoes? (Check), Deodorant applied? (Check)…so it couldn’t be me. Eventually, the two fellas realized a better alternative to suit both their agendas was to elicit the help of a 3rd fellow. That fellow was Doug; he’s good people.

Machine Lathe at Makeit Labs
Machine Lathe

Doug began by taking us into the garage. Man, you all have to see this place. Woodworking shops, machine shops (including lathes and CNC machines), a litany of other heavy power tools to make the biggest kid drool), a plasma cutting machine, a mechanic’s shop to bring your vehicle to tune it up — change the oil — or add nitrous. This. Place. Was. Awesome.

CNC Plasma Cutting Table at Makeit Labs
CNC Plasma Cutting Table

Fred was definitely familiar with the tools and instruments there. Jamey and I looked awed but bewildered. During our combined awe-strike, Fred found himself in a conversation with another knowledgeable gentleman named Andrew about plasma cutting through steel. It began harmless enough. They were telling each other about the thickest piece of steel they ever cut through. But soon, you could tell the other could not be outdone. By the end of it, I swore I heard tall-tales of karate chopping through 4 ft. titanium able to withstand a nuclear strike. All pretty cool stuff. (I may have embellished a little)

CNC Vertical Milling Machine at MakeIT Labs
CNC Vertical Milling Machine

We continued the tour to the electronics portion of the lab where they had 3D printers (and another one in color), a spare electronics parts room, networking stations, dudes flying around mini-drones. We also saw they had a fabric station where folks could come in to sew. I was surprised there wasn’t a line for this. Making blankets seems like the right thing to do currently.

CNC Laser Cutter at MakeIt Labs
CNC Laser Cutter

We saw multiple conference rooms available, a room for the FIRST robotics team they adopted, office space for folks with start-up companies — something for everyone.

Laser Cut Wood and Polystyrene Projects at MakeIt Labs
Laser Cut Wood and Polystyrene Projects

By the conclusion of the tour, we got to meet a member of their Board, Bill. (Hi Bill!) This guy was definitely on board with bringing amateur radio to the masses. He liked our ideas of setting up for Kid’s Day (or some variant of it), of our near-space balloon project, teaching license classes and/or intro. to amateur radio courses, and even helping us advertise before we arrive. I think he saw the strong parallels between what they do and what we do. This could truly begin to be a very useful symbiotic relationship.

So with our visit over, I would recommend to those of you who have not had the pleasure, get yourself out to MakeIt Labs. If you have questions, please contact me, Jamey, or Fred. (Fred became a member tonight, so he knows the secret handshake). I think if you have ideas, projects that you’ve always meant to get done but haven’t found the time yet — this is the place for you. I think after you see this place, and if you were on the fence about getting involved in the Club’s Youth Outreach effort, I think you’re going to be all in after visiting.

See you on the air,
Brian, AB1ZO

Radio Amateurs Developing Skills Worldwide