RF Driver Amplifier Circuit With Receive Bypass

This article discusses how a 3W commercial off-the-shelf (COTS) amplifier [1] may be used to drive a COTS 30W power amplifier [2] for use in a QRP transceiver transmitter. When homebrewing, it can be challenging to determine when to design and build something from scratch or when to assemble it from COTS parts. Several low-power amplifiers were considered for use as driver amplifiers, and the one selected is capable of a 1W (+30 dBm) output with only 0.032 mW (-15 dBm) input, resulting in a 45 dB gain at 10.12 MHz. This amplifier works over the entire HF spectrum. The 30W power amplifier was advertised for use as a linear amplifier that follows a low-power transceiver. It is provided with a receive bypass relay circuit so that the received signal will pass through the linear amplifier unimpeded. The 3W amplifier, however, does not have a receive bypass circuit. To use it in this application, a receive bypass path must be provided. That is the subject of this article.

Component Parts

The 3W amplifier selected for this application is shown in Figure 1. It consists of two Monolithic Microwave Integrated Circuits (MMICs) cascaded to produce the specified gain and power output. It was acquired from a seller on AliExpress [3] for less than $15. Upon arrival, the circuit board was removed from its heat sink. That is when it was discovered that no thermally conductive paste of any kind was applied to the interface. The ground tabs on the MMIC amplifiers were designed to dissipate heat. However, the only conduction path is through the via holes in the circuit board in proximity to the ground tabs. This is an ineffective conduction path to the ground plane on the rear side of the circuit board.

RF Driver Amplifier

Figure 1. A Commercial-Off-the-Shelf MMIC Driver Amplifier. This is a commercially available MMIC amplifier with an advertised output power of 3W. When operated with 12 to 15 VDC, the amplifier overheats. There was better luck once a layer of diamond thermal compound had been spread between the circuit board and the heatsink. Once reassembled onto its heat sink, the amplifier ran lukewarm at an operating voltage of +9 VDC with a power output of 1W (+30 dBm) when driven with 0.032 mW (-15 dBm). If the photo is studied closely, the grey thermal compound may be seen finding its way to the top of the PCB through the PCB via holes. Please click on the image to open in a new screen.

Once diamond thermal compound {4] had been applied to the back of the circuit board, the thermal paste began to fill the via holes thereby increasing the area of the conduction paths to the rear ground plane and to the heat sink beneath.

Next, operation was attempted at +13.8 VDC. While not hot enough to boil water, the heatsink became uncomfortably warm with the module dissipating more than 6W. Clearly, something didn’t seem quite right. These modules were specified for operation between +12 VDC and +15 VDC for the stated output power. The reliability of operation at this temperature was questionable.

If the heat sink area and volume is not increased, the simplest remedy is to reduce the operating voltage. Operation at +9 VDC was investigated with very good results. The RF power output of the module at 10.12 MHz is shown in Figure 2. The modulation sidebands are due to the bench switching power supply used. An output power of 1W (+30.11 dBm) was achieved for  0.032 mW (-15 dBm) input power, and the power dissipation dropped to 3W. One watt is more than enough power to drive the power amplifier to 10W (+40 dBm). When cooled by the fan in the transmitter, the MMIC driver amplifier will operate reliably.

Figure 2A

Figure 2B

Figure 2. Output Power of the 3W MMIC Driver Amplifier. At A, the spectrum analyzer photo is of the amplifier output power at 10.12 MHz. The modulation sidebands that originate with the switching power supply are visible. An output power of +0.11 dBm is observed. At B, since a 30 dB attenuator protects the spectrum analyzer input, the actual power achieved is 1W (+30.11 dBm) for -15 dBm input power. The gain at +9 VDC operating voltage is 45 dB. This is 10 dB higher than the specified gain, at least at 10.12 MHz. Please click on each image to open in new screens.

The 2-channel relay selected for this application is shown in Figure 3. These are commonly referred to as Arduino relays. Typically, they are operated from the TTL outputs of an Arduino after inversion. The relays may be operated with positive logic or negative logic by moving a small jumper. The relay inputs are optically isolated which greatly simplifies their use.

Figure 3. A 2-Channel Arduino Relay. These relays are optically coupled and can be controlled with positive and negative logic by moving the tan jumper that is visible in the photo. This module consists of two discrete, individually controllable single pole double throw (SPDT) relays. Please click on the image to open in a new screen.

Voltage regulation is provided by the LM317 adjustable voltage regulator [5]. The ripple output of the device is not of concern because it is being operated from a bench power supply. The voltage adjustment potentiometer has been bypassed; nonetheless, since the ripple voltage tends to increase with increasing adjust resistance.

A 2N7000 MOSFET is selectable at the logic input to the relay pair. If selected, it serves two purposes; a high impedance logic input for CMOS as well as a method for logic signal inversion, if desired, at the relay input.

Circuit Design

The circuit was designed on EasyEDA [6], a free, easy-to-use online design software package. As is usually the case, the Gerber files were transmitted to JLCPCB [7], a printed circuit fabrication house in Hong Kong. Turnaround time is typically 5 to 10 days depending upon the complexity of the circuit.

The circuit schematic diagram is shown in Figure 4. All of the key components of the previous section are shown on the schematic. Note that the receive path is through the normally closed contacts of the relays. Thus, no relay coil current is required during receive.

RF Driver Amplifier

Figure 4. Driver Amplifier Receive Bypass Schematic Diagram. The module has been designed around readily available COTS component parts. All parts are of the through-hole variety since there is little area to be gained through the use of SMT because the amplifier and relay are so large. Please click on the image to open in a new screen.

The jumpers for logic high input and logic low input operation are shown next to J1 and J3. Some of the connections to the relay are made with pin headers and Dupont ribbon wires. Power connections to the driver amplifier are made by connecting wires to screw terminal, J8.

Through-hole components are used in construction. Surface mount (SMT) parts would not reduce the area of the circuit board by much because the 2-channel relay board and 3W driver amplifier are relatively large, and the driver amplifier connects to the circuit board with right angle SMA adapters.

Two SMA connectors provide circuit I/O.  SMA connecter, RF4, provides the interface to the transceiver bandpass filters while SMA connector, RF1, provides the interface to the power amp.

The relay coil is operated with supply +13.8 VDC while the driver amplifier is operated with regulated +9 VDC.

The circuit board layout is shown in Figure 5. Places for the 2-channel relay with mounting holes and the driver amplifier with mounting holes are provided. The driver amplifier will be connected to the PCB with right angle SMA-male to SMA-male adapters.

Figure 5. Driver Amplifier Receive Bypass Circuit Board Layout. This is the silkscreen view of the assembly. The dimensions of the board are visible in the photo. Please click on the image to open in a new screen.

A 3-D rendering of the design is provided in Figure 6. Please note that some of the components are missing because 3-D models were not provided for the entire online library.

Figure 6. A 3-D Rendering of the Driver Amplifier Receive Bypass Circuit Board Layout. This 3-D virtual reality image was generated by EasyEDA. Some of the components are missing because 3-D images of the parts were not found in the library. Please click on the image to open in a new screen.

Conclusions

A design has been described that may be useful in conjunction with just about any RF amplifier for use in ham radio transceivers. The amplifier receiver bypass described in this paper will permit bi-directional operation as is required in one direction on transmit and the opposite direction on receive.

References

[1] https://www.aliexpress.us/w/wholesale-3W-shortwave-amplifier.html?g=y&SearchText=3W+shortwave+amplifier&sortType=price_asc

[2] https://www.aliexpress.us/w/wholesale-30W-shortwave-amplifier.html?spm=a2g0o.productlist.search.0

[3] 3W shortwave amplifier. Op. cit.

[4] https://www.amazon.com/JunPus-JP-DX2-Diamond-Thermal-Grease/dp/B0D7ZB43CF/ref=sr_1_1?crid=2Y1JXHD9J9MJZ&dib=eyJ2IjoiMSJ9.4cYW0erokqTHc7fpr9sWpA.vo3kXvGYCUoitzHMexiezvzYV0lb71EJvz3U3OOC614&dib_tag=se&keywords=JP-DX2-JunPus&qid=1761789390&sprefix=jp-dx2-junpus+%2Caps%2C85&sr=8-1

[5] https://www.ti.com/lit/ds/symlink/lm317.pdf

[6] https://easyeda.com/

[7] https://jlcpcb.com/

Disclaimers

This circuit design is provided for informational and educational purposes only and is supplied “as is” and without warranties of any kind, express, implied, or statutory. No representations or warranties are made regarding the accuracy, adequacy, completeness, legality, reliability, or usefulness of this information, either in isolation or in the aggregate. This circuit design may contain links to or information based on external sources or third-party content. Endorsement and responsibility for the accuracy or reliability of such third-party information or for the content of any linked websites are not taken.

Paterson P-Tech Students Contact the ISS via Amateur Radio

Astronaut YUI Kimiya KG5BPH

Source: Paterson P-Tech Contact the ISS via Amateur Radio – Our HAM Station

Students from a group of schools in the Patterson, NJ area will be making contact with astronaut YUI Kimiya KG5BPH aboard the International Space Station on Monday Morning, October 5th.You can view the contact via the livestream link in the article above.

Folks in New England can also listen to the downlink via Amateur Radio. Tune to 145.800 MHz FM.

The livestream will begin at approximately 9:20 a.m., and the radio link with the ISS will be established around 10:20 am.

Fred, AB1OC

ARISS Ground Station and Mentor

Some Fun with Boolean Algebra

Introduction

This article will demonstrate how a simple logic problem may be solved using Boolean algebra.

Background

In the late 1950’s through the early 1970’s something called “New Math” [1] was introduced into grade school curricula under an initiative from the National Science Foundation (NSF). However, New Math was a misnomer, and nothing could be further from the truth. The math wasn’t new at all. It was just that an NSF committee had decided to introduce the elements of something called symbolic logic to school children. The elements of symbolic logic had been taught in college-level mathematics and philosophy courses for at least 175 years! Some of us even used a text, Symbolic Logic [2], written by the student of Bertrand Russell [3], Irving Copi [4].

During the cold war, it was thought that an introduction to the idea of logical reasoning would be more beneficial to young students than rote learning [5].  It was perceived that the United States had fallen horribly behind the Soviets in the areas of science and mathematics [6]. While that may have been the case, it turned out that in attempting to teach these more advanced concepts to the young, it may have set a backward trajectory for math and science education for many years to come.

Sensing that something was missing from my school curricula in 1963; I audited a summer school algebra course being taught in the neighboring town. It featured New Math. Having been schooled in Old Math; I soon understood of how little use New Math would be, i.e., until I began to play with logic circuits. The next time I saw the material was when I took a course in digital logic about 12 years later.

As I think back, maybe the time spent teaching New Math would have been better spent teaching a few skills in critical thinking?  By the 1970’s New Math had been, ironically, supplanted by Old Math, and textbooks that illustrated Venn diagrams on the covers had largely vanished.

As the late Tom Lehrer [7] of MIT (and later of UC Santa Cruz) sardonically reflected in his song lyrics:

New math, new-hoo-hoo math,
It won’t do you a bit of good to review math!
It’s so simple, so very simple,
That only a child can do it!

Enter George Boole

George Boole was a self-taught philosopher, mathematician and logician who served as the first professor of mathematics at Queens College, Cork, Ireland, in 1849 [8].

If you suffered through a course in symbolic logic, Boolean Algebra would have been one of the topics along the way.

Boolean logic symbols, and logic symbols in general, differ somewhat from those of grade school mathematics. For example, the plus symbol (+) stands for the logical symbol “OR”. We won’t have to introduce the added complexity of the OR symbol in this paper but it is really not hard to use. The dot symbol ( · ) that normally stands for multiplication stands for “AND”. This symbol along with something called an inverter will be used to solve the logic problem described in this paper. An inverter has the property that whatever is present at the input appears inverted at the output.

The Logic AND Gate

The logic AND gate is represented by the symbol shown in Figure 1. An accompanying  truth table for the AND gate is also shown. What is important to remember about AND gates is that if any statement is false, the whole statement is false. This may be inferred from the truth table. The cases shown are,

1.      A is true and B is false; the ANDing of the two, X, is false,

2.      A is false and B is true; the ANDing of the two, X, is false,

3.      A is false and B is false; the ANDing of the two, X, is false, and

4.      A is true and B is true; the ANDing of the two, X, is true.

Figure 1. The Logical AND Gate. If either of the inputs, A or B, is false, the output, X, is false. Please click on the figure to open it in a new window.

The Logic Problem to Be Solved

A QRP radio is under construction and Rick, N3FJZ, is the author of the software that operates many features of the radio and the display.  Rick maintains a website [9] as well as a YouTube channel [10]. Both sites are dedicated to homebrewing.

Since the software was intended for SSB operation, not CW, there is a logic state that is disallowed whenever band privilege restrictions are not entered as part of initial software setup. CW operation was never intended to be part of software setup [11].

There are two distinct modes of operation: general coverage receive and ham band transceive. If the receive frequency is set to anything other than a ham band, a general coverage command is asserted by the software. This command will switch out the low-pass filters, the power amplifier, and the band-pass filters. In their place, the command injects a bypass path around them. It is when the radio is in this state that Push-to-Talk (PTT) may be asserted, and the power amplifier will be biased. This should be disallowed.

A Possible Hardware Solution

Instead of modifying the code, a simple hardware modification is possible that will lock out the disallowed transmit state for the radio in general coverage mode.

It is known that a filter bypass flag appears on one of the Arduino microcontroller pins when the radio is tuned to anything other than one of the ham bands.

It is also known that a PTT flag appears on one of the Arduino microcontroller pins when the microphone PTT button is pressed or the PTT button on the control panel is pressed.

If we could use the filter bypass flag to inhibit transmit PTT whenever the radio is tuned to general coverage, the problem would be solved.

Figure 2 shows a truth table for the hardware solution for the problem as it is understood.

Figure 2. A Truth Table That Shows the Hardware Solution for the Problem as It Is Understood. All possible states of the PTT switch are shown in column A. All possible states of the Filter Bypass General Coverage command are shown in column B. Only one output state of X should be permitted. That is the one for which PTT is asserted and the radio is tuned within a ham band, either a SSB segment or a CW segment. All other cases shown in the truth table should be inhibited. Please click on the figure to open it in a new window.

The truth table in Figure 2 may be reduced to a single logical equation since we are only interested in the case for which X = 1. (any letter with a bar above it is the inverse of logical one, or zero). Thus,

This is read as A and B-bar equals X. The logic symbol that represents this is shown in Figure 3. Here we have drawn the symbol of a logical inverter to invert the symbol, B, to make it B-bar.

Figure 3. Simple Logic Circuit That Will Solve the Problem. For the single case of interest, A enters one of the AND gate inputs directly while B is inverted by an inverter gate so that it becomes one, or true, at the other AND gate input. We are not finished with the circuit because it would involve the purchase of two types of gates, and that seems wasteful because an inverter gate and an AND gate would be required. Please click on the figure to open it in a new window.

Let’s see if this circuit can be implemented with NAND gates. A NAND gate may be thought of as an AND gate whose output has been inverted. Thus, we can implement Figure 3 with NAND gates as shown in Figure 4. An inverter gate may be created by tying the two inputs of a NAND gate together. As an exercise, try applying all of the A and B inputs in the truth table of Figure 2 to Figure 4 to be convinced that this logic diagram will work. One way of looking at it is to observe that we have a NAND gate that has been inverted. That produces an AND gate. Thus, Figures 3 and 4 are equivalent.

Figure 4. The Logic Diagram Of Figure 3 Implemented With NAND Gates Only. This may be implemented with a single 14-pin dual inline package (DIP) or surface mount package (SMP). The gates come four gates to a package so the extra gate may be used for an extra output or it may be tied high, if unused, to prevent it from toggling. The CD4011 would be ideal for this project because of its wide supply voltage range. Please click on the figure to open it in a new window.

Printed Circuit Board Layout

A printed circuit board layout was completed for a single CD4011 Quad NAND gate on the free, easy-to-use EasyEDA online graphics package [12]. The board is being fabricated by JLCPCB [13] for rapid turnaround.  The schematic diagram is shown in Figure 5. A 3-D rendering is shown in Figure 6. The total board area is approximate 1 square inch, and it will fit nicely onto the corner of the front panel PCB as a mezzanine board. There, it will connect directly to the Arduino MEGA 2560 to perform the lockout function.

Figure 5. Transmit Lockout PCB. The schematic was completed on the easy-to-use EasyEDA online graphics package, as was the Gerber file for PCB fabrication. Please click on the figure to open it in a new window.

.

Figure 6. The CD4011 Quad NAND Gate 3-D PCB Layout. A single CD4011 Quad NAND gate is all that is necessary to implement the transmit lockout during general coverage mode. The screw terminal strips do not appear in the virtual rendering because they were unavailable in the library. Please click on the figure to open it in a new window.

References

[1] New Math, https://en.wikipedia.org/wiki/New_Math

[2] Russell, Bertrand, https://en.wikipedia.org/wiki/Bertrand_Russell

[3] Copi, Irving, Symbolic Logic, 5th ed., Pearson, 1 Jan 2015.

[4] Copi, Irving, https://en.wikipedia.org/wiki/Irving_Copi

[5] Rote Learning, https://en.wikipedia.org/wiki/Rote_learning

[6] Sputnik, https://news.harvard.edu/gazette/story/2007/10/how-sputnik-changed-u-s-education/

[7] Lehrer, Tom, https://en.wikipedia.org/wiki/Tom_Lehrer

[8] Boole, George, https://en.wikipedia.org/wiki/George_Boole

[9] Scott, Rick, N3FJZ, Circuit6040 website, http://www.remmepark.com/circuit6040/

[10] Scott, Rick, N3FJZ, Circuit6040 YouTube Channel, https://www.youtube.com/results?search_query=circuit6040

[11] Scott, Rick, N3FJZ, Circuit6040 YouTube, Module # 110 Front Panel MEGA Quick Start – MAX-SSB Transceiver Project, https://www.youtube.com/watch?v=5a9tlg8SIrk

[12] EasyEDA,  https://easyeda.com/

[13] JLCPCB,  https://JLCPCB.com/

Disclaimers

These circuit designs are provided for informational and educational purposes only and are supplied “as is” and without warranties of any kind, express, implied, or statutory. No representations or warranties are made regarding the accuracy, adequacy, completeness, legality, reliability, or usefulness of this information, either in isolation or in the aggregate. These circuit designs may contain links to or information based on external sources or third-party content. Endorsement and responsibility for the accuracy or reliability of such third-party information or for the content of any linked websites are not taken.

 

 

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