Category Archives: Station Equipment

Articles about Radios, Amplifiers, Tuners and related Ham Station Equipment. Fixed, Portable and Mobile Station Equipment Articles are included.

Vintage Radio Dreamin

When I was first licensed in 1957, Collins was king of the hill in amateur radio equipment.  Collins pioneered the practical application of SSB to both military and amateur radio communications and SSB was state of the art in 1957.  The Collins S-line was just coming to market and I so wanted this gear over the 10 years I was active (1957-1967).  (The S-line was in production from the late fifties to the early eighties.) However, as a very poor kid at the beginning of this 10 year period and a poor college student at the end, personal finances made this a no-go situation. When I returned to amateur radio in 2017, I resolved to relive to some extent the good old days from the fifties and sixties and was in a position to do something about it as 50+-year-old Collins gear is much cheaper today, adjusted for inflation, than it was then. IOW, a 75S-3B receiver sold for about $600 new in 1970,  equivalent to about $4200 today, and sells today on the used market for about $600 in today’s dollars. So, I set out to find both the Collins and E.F. Johnson gear I would have given an arm for back in the day. I carefully researched the market for this Vintage Radio gear and when the opportunity presented, acquired a few of my favorites.

Vintage Radio
Collins S-line @ K8EZB

The Collins gear (75S-3B receiver, 32S-3 transmitter, KWM-2A transceiver, 30L-1 amplifier, 312B-4 station control, and 516F-2 power supply) was mostly working (the seller said) but was unrestored. It had been serviced 20 years previous by Dennis Brothers, a well-known Collins guru, and former Collins S-line production technician, but had been very little used by the seller and had been stored for at least 10 years. With this recent history and taking into account, these radios are 50+ years old, I decided to do some restoration work and updating before putting these on the air. Some of this work I did myself, but I  lacked the knowledge, skills and equipment to do everything necessary. I had, by coincidence, at about the same time developed an online friendship with Dave Harmon, K6XYZ, through the Collins Collectors Association (CCA) forum. Dave is a Collins S-line guru and offered to take on the task of checking out and updating this gear as appropriate to make it a useable, reliable station. In early 2018, I packed this equipment to withstand a thermonuclear event and shipped it off to Dave in Sperry, OK. He installed new tubes (including substituting 572Bs for the 811As in the 30L-1 amp), new power supply boards in the Harbach style, replaced capacitors and resistors where necessary, did a comprehensive alignment, and tested as a station on the air. Dave turned around these repairs quickly and shipped the equipment back to NH where it sat on a shelf in my shop until recently.

After setting up and using a thoroughly modern station for a couple of years, as a diversion from the Covid mess and from DC (District of Confusion) politics, a few weeks ago I decided to get this gear back on the air. Despite Dave’s excellent work, a few gremlins had crept in which required some troubleshooting and minor repairs. Using a vintage EICO tube tester I had acquired and restored a few years ago, I was able to trace the problems to two bad tubes which were easily replaced. I also had to deal with a steep learning curve since I had not previously used a Collins transmitter and had not tuned a tube transmitter and amp since about 1965. Fortunately, the manuals, service bulletins, and much other useful information are available online at the  CCA website. Also, many parts (new, NOS, and used) are available from multiple online sources, especially tubes, as this gear was used extensively by the U.S. military and there are large quantities of surplus NOS mil-spec tubes available at very reasonable prices. The exception regarding tubes is the  30L-1 572B final amplifier tubes which are now being made only in China and vary greatly in quality; a U. S. company,  RF Parts, is importing, testing, and creating matched sets of these tubes, so adequate replacements are available at somewhat premium prices but are not unreasonable given current prices of other transmitting tubes from that era.

Vintage tube transmitters typically require high impedance microphones. To meet this requirement, I added a Heil Gold Elite Vintage mic to the station. This mic is a wide range low impedance dynamic mic with an on-board impedance matching transformer and is intended specifically for use with vintage tube gear.

So, after a few days of preliminaries (repairs, tuning into a dummy load, monitoring transmit signal, generous coaching via email by Dave Harmon, etc) I checked into a 40m net. Success! Excellent signal reports including some reports of “fantastic” audio. The 32S-3 transmitter uses a Collins 2.1 kHz mechanical filter to determine the transmit bandwidth, with no adjustment possible, unlike modern DSP-based transceivers which typically offer several BW choices, most wider than 2.1 kHz. I have by now made quite a few contacts with this station and continue to get excellent reports including a few S9+25 reports from  NJ and VA-based stations. Out of curiosity, I have decided to add some W2IHY  outboard audio processing gear to see if “fantastic” can be made even better. I doubt this will be the case given the narrow transmit bandwidth, where audio equalization may offer little benefit. However, this gear does also provide for adjustable audio compression, which, when added to the designed-in 10 dB compression in the Collins RF circuitry, may increase average power. We’ll see. In any event, this outboard audio gear will be more beneficial with the older vintage gear coming next. The 30L-1 amp is spec’d at 1000 watts DC input (nominally 500mA at 2000 volts) which translates to about 600 watts PEP output. I have added a modern CleanRF demodulator and RF sampler to the station to allow monitoring of the transmit signal for flat-topping and linearity using RF envelope and trapezoid patterns on a vintage Tek 485 scope. So far, all is working well, and this has been a great learning/refresher experience. Quite a contrast vs my FTDX-101MP and Acom 1200S modern station!

Vintage Radio
EFJ Pacemaker
Vintage Radio
EFJ Thunderbolt

Next up in my vintage radio adventures is substituting a Collins KWM-2A for the 32S-3/75S-3B combination. This should be an easy transition as the KWM-2A is essentially a 32S-3 and 75S-3B in one box. Then, something more challenging. Waiting on the shelf is a Collins 75A-4 receiver and Johnson Pacemaker transmitter,  Thunderbolt amp, electronic TR switch, and KW Matchbox. This gear is from the generation preceding the Collins S-line and is a bit more primitive. The 75A-4 was restored a few years ago by Howard Mills, W3HM, another very well-known Collins guru (now reportedly retired from guru’ing), and the EFJ gear was restored by  Chuck Hurley, K1TLI. Both of these guys are master craftsmen and their restorations are works of art (at least to some of us!). The Thunderbolt amp weighs 120 lbs so I am hoping I can move it to the station bench.

I suspect many NARS members were born after this gear went obsolete, and will find this topic of limited interest. However, for some of us old-timers (never thought this term would apply to me!) who were into amateur radio when this gear originally came to market, pretty cool stuff!

Rick, K8EZB

One Radio, Two Shacks

One Radio, Two Shacks

My wife and I have two houses, one in MA and the other in NH.  I can afford to have an antenna set up at each location but duplicating the radio and amplifier is more expensive.  The point of the article is to describe how I transport the interior of my shack from one QTH to another.  As a new ham, I focused on building a shack in my primary QTH in MA.  Additionally, I wanted to be able to operate from our second home in NH. My solution was to put some effort into putting up a good antenna there and I would just bring my “rig” up to NH when we went there.  I could have set up remote access from the NH QTH to my MA QTH, but there was something about the property that made me want to have an antenna up there.

Advantages of operating from two locations

The MA QTH is in Tewksbury, MA, and has all the RF noise present in a suburban environment.  Additionally, the terrain was flat, so my antenna height above my roof was all I had.  The NH QTH offered many advantages. The first was there were many tall trees over 80 feet high.  Another advantage was the house was on top of an 85-foot hill.   The RF environment in the rural forest setting was noticeably quieter.  Installing an antenna high up in one of the trees on top of the hill is powerful. I ended up installing an 8010 EFHW antenna from MyAntennas.com which you can view here.  This second article discusses the topography of the NH QTH and how well the antenna worked in the 2019 CQ World-Wide DX SSB Contest. A disadvantage to operating remotely was that power and internet at the NH QTH were not reliable and I could anticipate losing connectivity multiple times a year.  I think this is a good case for wanting to operate locally from both locations.  A few hundred dollars for the antenna installation was an amount I could handle that would not eat into the Ham budget for the primary station in MA.  Duplicating the major components of that station would cost around $4500 which may happen someday, but until then, I will transport them between shacks.

One Radio, Two Shacks – Moving the Components Between Shacks

Here is what my MA shack looks like

MA Shack - One Radio, Two Shacks
MA Shack

Icom 7300, Elecraft KPA500 amp, and KAT500 Tuner are the core components that need to travel between shacks.

When I arrive at the NH QTH this is what the shack there looks like.

Empty Desk
Empty Desk

In addition to the radio gear, I bring my laptop.

Laptop with 2 Additional Monitors
Laptop with 2 Additional Monitors

I packed all the gear required to set up the NH Shack in these two toolboxes.  Pelican cases would be great, but these were around $60.00 at Home Depot.  They are watertight and the bottom one has wheels.

Stacked Tool Boxes
Stacked Tool Boxes

Let’s unpack the smaller one on the top first.

Small Tool Box Full
Small Tool Box Full

Inside is the IC-7300, Heil Pro 7, and Bencher CW Key.

The big toolbox is full and quite heavy.

Big Tool Box Full
Big Tool Box Full

The box from the Pro7 headset holds the loose cables and fits in the toolbox perfectly.

Big Toolbox Middle Layer - One Radio, Two Shacks
Big Toolbox Middle Layer

The KAT500 Tuner is unwrapped.  You can see below how well the toolboxes fit the components.

Big Tool Box Bottom
Big Tool Box Bottom

Dummy Load and KPA500 amp on the bottom of the large toolbox.

Components Laid Out - One Radio, Two Shacks
Components Laid Out

Here are all the components laid out.  Key cords and cables are labeled.

Wires and Ground

I connected the components.  The copper pipe is a bus for common ground.  The wire on the right side connects to the house ground outside.  The radio is noticeably quiet.

NH Shack Ready
NH Shack Ready

The shack is ready.

One Radio, Two Shacks – Here’s How Set Up Goes…

Click on the above image for a hyper-lapse video of me putting the shack together.

Jon, AC1EV

Satellite Station Antenna Upgrades

We’ve been making good use of our Satellite Ground Station. Our existing 2MCP14 and 436CP30 antennas have enabled us to make over 2,000 satellite contacts; working 49 of the 50 U.S. States, 290+ Grid Squares, and 31 DXCCs. Our station is also an ARISS Ground Station which enables us to help Schools around the world talk to astronauts on the ISS.

As you can tell, we are pretty active on Satellites so we decided to take our station up a level by upgrading our antennas. We choose larger yagis with booms over 18+ ft in length. The upgrade required us to improve the mechanical aspects of our Satellite Antenna System as well…

Source: Satellite Station 4.0 Part 12 – Antenna Upgrades

We’ve been pretty busy with antenna projects at AB1OC-AB1QB this fall. In addition to building a new EME Antenna System and Station, we’ve also been working on upgrading our Satellite Antennas.

Satellite Antenna Upgrade

The Satellite Antenna project was a pretty challenging one. We opted for the largest available circularly satellite antennas available from M2 Antenna Systems.

Satellite Antennas On the Tower - Parked
Satellite Antennas On the Tower – Parked

Getting these antennas to be mechanically reliable, properly aligned, and operating smoothly required us to make some custom modifications to the hardware associated with our Satellite Ground Station.

Cross Boom Counterweight and Trusses
Cross Boom Counterweight and Trusses

The article above covers the construction and adjustment of the new antennas. It also covers several custom enhancements that we made to our satellite antenna support system.

Aircraft Tracking Antenna System Addition

Satellite Tower Infrastructure including ADS-B Antenna
Satellite Tower Infrastructure including ADS-B Antenna

We also added an outdoor antenna for our FlightAware ADS-B Tracker as part of the project. ADS-B is a relatively recent aircraft tracking system. Our new ADS-B antenna has increased our Tracker’s contribution to the ADS-B network considerably.

If you’ve ever wondered what goes into building and putting up a high-performance satellite ground station, take a look at the article. The ideas shared there are applicable to the construction of any VHF and above antenna system – especially those that utilize elevation rotators and thus require balancing.

Fred, AB1OC

Radio Amateurs Developing Skills Worldwide