Category Archives: Station Equipment

Articles about Radios, Amplifiers, Tuners and related Ham Station Equipment. Fixed, Portable and Mobile Station Equipment Articles are included.

Build Your Own Low Cost 630m Load/Match

If you have an old wire antenna or even a newer wire that you haven’t been using all that much, consider re-purposing it for a new challenge: Medium Frequency (MF).  Many radio amateurs don’t realize that 630m (475 kHz) is very accessible. For instance, a transverter, QRP transceiver, and a simple load coil and transformer match assembly are all that is usually needed to utilize a new or re-purposed wire antenna.

If you have something close to an inverted-L wire antenna, say with a 35 feet vertical section and a 50-100 foot horizontal section, you are very close to having a reasonably efficient short top-hatted Marconi antenna for MF. It will never be resonant but will be a good Rx/Tx performer. Additionally, they will work very well for North American NDB, Non-Directional Beacon, reception. These antennas will work perfectly with any of the commercially available transverters such as the Monitor Sensors, TAPR QRP transmitters, or the popular K5DNL PA for 630m. Using any of the on-line calculators to figure out exactly what inductance load you need based on your specific wire configuration has never been easier. For example, VK1SV maintains an excellent short Marconi calculator here. It gives you all the parameters for a wide range of frequencies and wire types.

The Project

This project was to re-purpose an existing older wire inverted-L that I wasn’t using. The wire was composed of a 35’ vertical section and a 100’ horizontal section. First of all, using the online calculator gave me a rough estimate of around 100 uH needed to utilize my existing wire. Then, using an inductance coil calculator, I arrived at the least expensive method to build the inductor, using two 8” PVC couplings (glued together) and about 100’ of 14 AWG stranded wire. A liberal span of internal taps was included for adjustability and tuning.  I also added an SO-239 connector. As a result, the coax attachment will be much easier. Also, placing a small corona ball on the antenna side will provide additional protection from the kiloVolts of antenna voltage.

The matching transformer was tie-wrapped to the inside of the inductor. It was built simply by taping two Fair-Rite type 43, 61mm OD, cores together and using 28 turns tapping every two turns. Care must be taken to attach the toroid assembly outside of the inductance coil zone. One side of the transformer is connected to ground and the other contained an alligator clip for easily attaching to the load coil tap. The schematic diagram and mechanical configuration are shown in Figures 1 and 2.

Figure 1 (adapting Dennison, 2013 p 37) (1)

Figure 2 (1)

A Low-Cost Enclosure

The entire assembly is small enough (~ 8” dia. X 12” high) to fit in a two and a half (2.5) gallon pail. You can manage the cables through a separate snap-on lid. The pail yields a waterproof assembly that can be left outside of the shack and at the base of the vertical wire section. This keeps the “hot side” of the coil and higher voltages away from your shack and house. Most importantly,  a separate earth ground connection is required. Using a single vertical ground rod, position it close to the SO-239 connector. As a result, most stations will see improved performance. See Figure 3. While radials would also certainly improve performance I have yet to experiment with adding them. A PolyPhaser or spark gap can also be added for static/lightning protection.

Make sure to isolate the antenna (hot) side on the coil and antenna wire. Additionally, using insulators at the antenna wire extremities and bend point is always necessary. As a result, this will provide isolation from the several kiloVolts of voltage that will be present on the wire during 630m transmit.

Figure 3 (1)

Testing and Performance

CAUTION – High Voltage (~2kV) will be present at the antenna feed point during testing. Moving the alligator clips to achieve the best match is an iterative process and may take several attempts. Do not attempt to work on or adjust the Load/Match unless the coax feed line is disconnected and the radio is turned off.

The first radio test went very well. (beginner’s luck I suppose) The lowest SWR I could achieve was 1.4:1. However, a higher resolution on the tap spacing would probably have yielded a better ratio. But this was plenty good enough for a first test for the time being. I used a Monitor Sensors TVTR1 transverter with a conventional HF transceiver. As a result, I was able to make about a dozen 630m JT9-1 QSO’s in the first week using the repurposed wire and homebrew load match assembly. Likewise using the WSJT DX Aggregator, I was also able to report activity by over 60 stations across the country. See Figures 4 and 5.

From the calculator, given 50W into the load coil would yield about 500mW EIRP. While this is clearly inefficient by any measure, it is plenty of power at 630m to reach across the continental U.S., and potentially beyond.

Figure 4 – 630m JT9-1 QSO (1)

Figure 5 – First 630m JT9-1 Rx reports from FN32xv (2)

Results

As of 24 Oct 2019 the Rx record is W7IUV 3715 km @ -27 dB S/N, and JT9-1 QSO record is KB8U 1027 km @-25 dB S/N. Given the low cost, the amount of time to build, and the immediate on-air results, this approach for an MF load coil/match assembly is a worthwhile project for anyone wishing to explore MF.

Finally, the bulk of the cost for MF capability will still be the transceiver. However, if you’re a project builder with good patience and soldering skills, the TAPR Ultimate 3S kit for $33 is a good introduction. Also, the TAPR transceivers make available an LPF for 2200m – but that’s an entirely different can of worms. (The short Marconi calculator will show you that!) If any readers have an interest and/or any other questions about this project feel free to contact me directly: [email protected].

73 – Jim, WQ2H / WK2XAH

 

References

Dennison, M (2013). LF Today – A Guide to Success on the Bands Below 1MHz. Radio Society of Great Britain, London

Giles-Clark, J (2014),  630m (472-479kHz) Amateur Experimentation VK/ZL, Presentation. Retrieved October 24, 2019 from: http://www.spirat.com.au/vk5fq/media/630m_in_VK-ZL.pdf

Kelly, P (2019). Adding 630 and 2200 Meters to the MFJ-259B. N1BUG Adventures in Radio. Retrieved October 24, 2019 from: http://blog.n1bug.com/2016/12/22/adding-630-and-2200-meters-to-the-mfj-259b/

Severns, R (2017). Capacitive Top Loading. Antennas By N6LF. Retrieved October 24, 2019 from: https://rudys.typepad.com/files/chapter-3–1.pdf

Spirat, S (2018). 630m loaded Inverted L Antenna. VK5FQ Antennas. Retrieved October 24, 2019 from: http://www.spirat.com.au/vk5fq/630mAnt.htmlhttp://www.spirat.com.au/vk5fq/630mAnt.html

Carey, K (2007). Listening to Longwave – The World Below 500 KiloHertz. Universal Radio Research. Worthington, OH

Ouwehand, M (2017) 472 kHz Projects – Antennas. Retrieved October 24, 2019 from: http://www.pg1n.nl/articles.php?lng=en&pg=1270

(1) Image courtesy of WQ2H – Jim Poulette

(2) Image courtesy of PSK reporter and OpenMapTiles.org

EME Station 2.0 Part 1 – Goals and Station Design

EME or Earth-Moon-Earth contacts involve bouncing signals off the moon to make contacts. An EME station provides a means to make DX contacts using the VHF and higher bands. There are also some EME Contests in…

Source: EME Station 2.0 Part 1 – Goals and Station Design

We made some 2m EME contacts a while ago using the 2m antenna on our tower at about 112′. This experience created interest on my part in building a more capable EME station at some point in time. Well, the time has finally arrived.

2m EME Moon
A Four X-Polarized Yagi, 2m EME Antenna System

The article above explains our goals, plans, and design of a new 2m EME station at our QTH. The article covers plans for a new tower, antennas, and an SDR-based receive system.

Our plans are to build an 80th percentile station that utilizes four large, dual-polarity antennas in an array. The station will use the JT65 digital protocol and will support adaptive polarity via MAP65. The new setup will utilize WSJT and MAP65 software created for EME use by Joe Taylor.

Our plans are to begin construction of our new EME Station later this week with a new 26′ Rohn 55G tower going in first. You can read all about our plans via the link above.

Fred, AB1OC

KC1XX Contest Station Visit

The Nashua Area Radio Society recently had the opportunity to visit Matt Strelow, KC1XX’s station in Mason, NH. Matt has assembled one of the top contest stations in the world along with a very skilled set of operators.

Matt and some of his team members spent an afternoon with us helping us learn about how a world-class multi-multi contest station is built and operated.

KC1XX Antenna Farm

Bob WA1Z Explaining the KC1XX Antenna Farm

Our tour of the KC1XX Contest Station began with the antenna farm. Matt’s station is located on top of Hurricane Hill in Mason, NH, and sports some very impressive antenna hardware. Bob, WA1Z gave us a great overview of the impressive antenna hardware at Matt’s station. Matt has a total of 13 towers which include stacks of yagis on many of the HF bands.

KC1XX Contest Station
40m Tower at KC1XX

The photo above shows the 40m stack at KC1XX. This tower has two 40m, 4 element full-size yagis in a stack. The entire tower rotates at the base. As is the case with most of Matt’s towers, this one also includes antennas for other bands (in this case 6m and above).

Rotating Tower Base

It takes some heavy-duty hardware to rotate an entire tower. The photo above shows the rotator at the base of one of Matt’s rotatable towers. Rotatable towers are a great way to turn stacks of yagis which are fixed in the same direction on the same tower.

KC1XX Contest Station
2 Element 80 Antenna System on a 300 ft tower

Matt’s largest tower holds a pair of 80m delta loops that create an 80m directional antenna. A two-element loop antenna is equivalent in performance to a 3 element yagi. This tower is 300 ft tall, is painted red and white and has a flashing beacon at the top! The “booms” that support the element for Matt’s 80m directional antenna are made from a pair of tower sections that are mounted horizontally on this tower.

Feedline Patch Panel

Matt’s station has many antennas and all of the associated feedlines converge in a small building that houses a patch panel, remote antenna switches and supporting gear.

KC1XX Station

KC1XX Contest Station
Operating Positions at KC1XX

Matt’s “shack” is equally impressive. His station arranged in a multi-multi configuration with dedicated radios and operating positions for each band and major contest direction.

KC1XX Contest Station
Antenna Controls at KC1XX

The antenna controls for the station are centrally located in Matt’s station. The antenna control system at KC1XX includes many antenna rotator boxes, antenna switches, and related controls. Centralized antenna controls allow all of the antennas to configured from one place in a way that best supports the band and contest conditions at any given time.

The Best Part of All

KC1XX Contest Station
Dave KM3T and Matt KC1XX Explain the KC1XX Station and Contesting

The best part of our visit was the time that Matt and his team spent with us talking about Amateur Radio and contesting. The photo above shows Dave, KM3T who is one of Matt’s team members explaining the station as everyone looks on. Dave is also a NARS member and it was great that he was able to join in our visit.

Matt created a really cool Amateur Radio quiz that we all did. It included questions involving recognizing call signs, propagation, and other areas of Amateur Radio operating.

We all really enjoyed the visit and we especially appreciate all of the time that Matt and his team spent getting to know us and sharing stories about everyone’s Amateur Radio experiences. We very much appreciate Matt’s and his team’s willingness to spend time with us sharing their knowledge and experience.

Fred, AB1OC

Radio Amateurs Developing Skills Worldwide